Druck DPI610E series Hand-held pressure calibrator
Druck DPI610E series Hand-held pressure calibrator, Article from Druck, The DPI610E handheld pressure calibrator is the latest and the sixth generation of the DPI600 family.The DPI610E combines effortless pressure measurement and generation, signal measurement and loop power with significantly improved pump capabilities and a powerful touch and button user interface.With a robust design, the unit has been engineered for instrument technicians, using input from those working in the field. It is an ideal solution to your test and calibration application.
Features
• The complete pressure calibration tool provides pressure:Vacuum to 35 bar/500 psi/3.5 MPa pneumatic pressures with inbuilt barometer for accurate pseudo pressure measurements o Up to 1000 bar/15000 psi/100 MPa hydraulic pressures
• HART as standard on all versions
• Best in class pressure accuracy: Total 1 year uncertainty down to 0.025% full scale (FS) over temperature range of -10°C to +50°C
• Integral calibration record with calibration due countdown
• Robust, handheld design with backlit high-contrast display
• Hazardous area (Intrinsically safe) version available
• Optional remote plug and play pressure sensor (PM700E) and Resistance Temperature Detector (RTD-INTERFACE)
• Minimize in-the-field leaks with quick-fit pressure adapters and hoses
• Full data logging and local documenting capabilities included
• Provided with one free 4Sight2 Lite calibration software license
DPI610E hand-held pressure calibrator
The DPI610E is the sixth generation in the DPI600 family, which was first introduced in 1984. The DPI600 family revolutionized test and calibration by providing all the tools for pressure generation and signal measurement in self contained portable packages. The DPI600 soon became the industry workhorse and today it is simply known as the “Druck.” Building on the technical legacy and more than three decades of experience in pressure measurement and calibration, the DPI610E provides all the convenience and reliability of a true “Druck”, yet offers faster performance with optional hazardous area approvals.
Pressure accuracy
By continuing to use Druck’s in-house sensor technology, the DPI610E provides highly accurate, reliable, and stable pressure measurement. Total 1 year uncertainty down to 0.025% Full Scale (FS) over temperature range of -10°C to +50°C gives you complete confidence in the measurement accuracy between annual calibrations.
Precision engineering
Performance is a function of precision engineering The choice of case material and precision over molding ensures that the DPI610E is rugged, weatherproof, and suitable for the harshest environments.The DPI610E retains the comprehensive electrical measurement and sourcing capability of the original DPI610E series, but has better accuracy and simplified connections.The integrated pressure pump along with internal and optional external pressure measurement sensors work seamlessly with the electrical sourcing and measurement functions to provide a one-stop calibration instrument. Pressure connection: The DPI610E provides a tool-less quick-fit connection where finger-tight connections achieve pressure-tight connections at up to 1000 bar. Each unit is supplied with G1/8 female and 1/8 NPT female adapters as standard. Other adapters are available, see accessories.Designed for real-world use: The ergonomic handle design provides you with a secure grip for use against a wall or hand-held use to prevent the instrument from sliding when on a bench. A built-in hand/shoulder strap enables easy portability in the field.
Pressure generation
The innovative design of the DPI610E pressure generation system provides significantly easier and more efficient pressure generation and precise control using carefully selected components. With the improved pressure generation capabilities, the DPI610E provides higher pressures and higher volume handling with market leading pneumatic pressures from 95% vacuum to 35 bar/500 psi/3.5 MPa. A simple selector lets you switch from vacuum to pressure and with a few stokes of the pump, you can generate the required pressure. Fine adjustment can be made with the built-in volume adjuster and falling pressure calibration points are achieved with the precision-control vent valve.Pneumatic Version: The pneumatic version has a supplied dirt trap to prevent contamination of both the instrument itself and the system under test from dirt and debris as well as moisture.Pneumatic pressure generation range is -0.95 to 35 bar/ 500 psi/3.5 Mpa (gauge).An internal Pressure Relief Valve vents safely inside the case to protect the internal pressure sensor. The relief pressure is factory set to be appropriate to the sensor/pressure range ordered. Hydraulic Version: The hydraulic version has an external 100cc reservoir for easy visibility of hydraulic oil or water, a priming pump to expel air from the connected system and an intensifier to quickly and easily generate pressure up to 1000 bar/15000 psi/100 MPa: Hydraulic pressure generation range is up to 1000 bar/15000 psi/ 100 Mpa (absolute). An internal Pressure Relief Valve vents safely back to the reservoir to protect the internal pressure sensor. The relief pressure is factory set to be appropriate to the sensor/ pressure range ordered.Zero Correction: Zero pressure correction is available for gauge/differential sensors. Pressure units: Work in whatever pressure units suit you and your application: mbar, bar, Pa(N/m2), hPa, kPa, MPa, mmHg@0°C, cmHg@0°C, mHg0°C, inHg@0°C, kg/cm2, kg/m2, mmH2O@20°C, cmH2O@20°C, mH2O@20°C, torr, atm, psi, lb/ft2, inH2O@4°C, inH2O@20°C, inH2O@60°F, ftH2O@20°C, ftH2O@4°C, ftH2O@60°F, mmH2O@4°C, cmH2O@4°C, mH2O@4°C, custom (user defined). Pressure sensor modes：On Pneumatic versions, an internal barometer is fitted which allows both gauge and absolute pressure sensors to be used in pseudo-ranges On Hydraulic versions, we offer the sealed gauge measurement mode on absolute pressure sensors (10 bar and above).
Pressure Measurement Utilities
All utility test results can be saved and exported to a PC.Leak test: Used to determine if there is a leak in the system by recording the pressure change over a fixed period of time.Leak test can also be used with the RTD sensor to record a temperature change over time. User defined settling/wait (up to 60 minutes)and test periods (1 second to 480 minutes) with live countdown timer.Relief valve: Used to test whether safety relief or blowdown valves meet the required safe pressure release action when outside the safe pressure limits and return to normal closed position when returned normal operating pressure limits. Switch Test: This feature tests the actuation of pressure switches when they reach their set trip points and the reset action when the pressure returns to normal operating pressure limits. The Hysteresis value is also calculated at the end of each test.
Brand new User Interface
The DPI610E user interface can be fully driven from either the touchscreen or via push buttons to allow use with or without gloves.
• The DASHBOARD allows quick application selection without the need for menus or special keys.
• The TASK menu provides a library of popular configurations. From the dashboard screen three clicks completely reconfigure the DPI610E for the next job.
• From the FAVORITES menu it’s even quicker to access regularly used and customized TASKS.
• Electrical connection diagrams can be viewed on screen.
Instrument features Current Source Automation (mA Output): Simply configured for simulating transmitter outputs into control loops, testing valve positioners and checking safety systems. The source function has programmable
end points, with manual or automatic sequencing. The following options are available for quick set-up: % step: The step size is defined as a percentage between two end points. For example, 25% between 4 and 20 mA provides five test points of 4, 8, 12, 16 and 20 mA. Defined step: The step size is defined as a value in. Span check: Toggles between two end points, for example, 4 and 20 mA for checking zero and FS. Ramp: A linear ramp between two end points with programmable travel and dwell times is perfect for dynamically testing switches. Nudge: Simply used to make a small incremental change to a mA output using up/down keys. This is great for determining trip values.
Measurement Resolution: Pressure Resolution: Adjustable from four to seven digits; this matches the displayed value to that of the test device for easy comparison. Electrical Resolution: voltage measurement is adjustable from four to seven digits, current measurement and sourcing from four to six digits.
Dirt moisture trap (Ex) (P/N IO620-IDT621-IS): (Supplied as standard with all pneumatic DPI610E) Prevents contamination of the DPI610E pneumatic system and cross contamination from one device under test to another. The trap connects directly to the pressure port and replicates the DPI610E quick fit connection for compatibility with the standard adapters, adapter kits and hoses. IS version is a hazardous area accessory.
Measurement Process Options
Tare: 0 to 100% FS temporary zero offset capability by subtracting the current reading from subsequent measurements. Can be applied to all measurement types. Filter: Enables a filtered reading by showing a rolling average of the last 10 measurements. Provides a more stable reading in a noisy measurement. Can be applied to all measurement types. Alarm: User adjustable alarms with visual (bell icon, pressure reading and backlight flash). Can be applied to all measurement types. Flow: Performs a square root calculation on the measured pressure reading. Scaling: Allows measured values to be scaled to user defined custom units with custom unit labels. For example, mA expressed as a %. Flow correction is available for scaling differential flow transmitter outputs. Min/Max/Mean: Provides instantaneous minimum, maximum, and average values of any measurement type to be captured and displayed.
Documenting
The DPI610E is a simple-to-use “everyday” tool for maintaining and calibrating pressure instruments. It has a documenting application, providing advanced features for automating calibration procedures, calculating errors and interfacing with PC and calibration and maintenance systems. Automated calibration procedures Test procedures can be created using the DPI610E. These procedures are presented as a list of work orders and when selected, each one will configure the DPI610E to calibrate a specific device. The procedures run automatically and all you have to do is set the pressure. The data is recorded digitally ready to be uploaded to a database or calibration management software. A single test procedure template can be run on multiple assets with live pass/fail error analysis and results for each asset saved individually in the internal storage of the DPI610E that can be locally viewed or transferred to a PC to support traceability. With the test results exported to a PC, Druck provides a Calibration Certificate template for pressure device calibrations, which transforms the results into a formatted professional-look certificate ready for printing or filing. Using the DPI610E with semi-automated procedures significantly reduces the time taken to calibrate a device, from typically 40 minutes to less than 10 minutes including the time to set-up. Further time is saved when accessing the data and creating calibration reports because these operations are automated within the softwarePASS/FAIL error analysis: Error analysis calculates the error of the device being tested and reports a pass or fail. The error is displayed live allowing zero and span adjustments to be assessed as they are made.
Datalogging
Multi-channel data logging The DPI610E can record data from 2 channels simultaneously by manually touching a record button or automatically at a user set interval. Data can be reviewed on screen or the data file can be transferred to a PC for further analysis. The DPI610E can hold over 100,000 datalog points. 4Sight2 calibration management software The DPI610E is compatible with Druck’s 4Sight2 calibration management software that provides full visibility of all your assets and reference standards with calibration workload scheduling, track and trace calibrations, historical trending and drift analysis features to drive process efficiency and time saving.
Pressure fittings
Remote sensors are fitted with pressure connectors as detailed below: P1 - G1/8 Female direct sensor connection of instrument, welded non-removable (for ranges 200 bar and below) with optional adaptor: P2 - G1/4 Female adaptor that goes into the instruments G1/8 female P3 - 1/8 NPT Female adaptor that goes into the instruments G1/8 female P4 - 1/4 NPT Female adaptor that goes into the instruments G1/8 female P5 - Quick-Fit adaptor comes with G1/8 and 1/8 NPT adaptors P6 - 9/16 x 18 UNF Male direct sensor connection of instrument, welded non-removable (mandatory for ranges greater than/equal to 350 bar).
Optional remote RTD temperature interface/probe
Enabling users to perform plug and play temperature measurement capability, displaying units as resistance or temperature.The Interface only option P/N RTD-INTERFACE-485 for DPI610E-PC / DPI610E-HC Safe Area or P/N RTD-INTERFACE-IS for DPI610E-SPC / DPI610E-SHC Hazardous Area allows users to use their own PT100 RTD probe.RTD-INTERFACE is supplied with a field-rewireable M12 connectorto allow users to connect their own wire-ended RTDs.The probe option P/N RTD-PROBE-485 for DPI610E-PC / DPI610E-HC Safe Area or P/N RTD-PROBE-IS for DPI610E-SPC / DPI610E-SHC Hazardous Area comes with the interface and a 15 cm (6”) class A PT100 probe. All RTD-PROBE and RTD-INTERFACE come with a 2.9m cable.
Accessories
Please order accessories by part number as separate line items:
DPI610E carry case (P/N IO610E-CASE): A hazardous area to Zone 0 tailored carry case made from durable leather. Detachable shoulder strap and storage pocket for test leads, IDT, reservoir, and other items.
DPI610E car charger (P/N IO610E-CAR-CHARGER): A 12V car charger ensures you can charge on the go or remotely from the workshop.
USB cable (P/N IO610E-USB-CABLE): DPI610E USB A-B cable 2m
Mains PSU/charger (P/N IO610E-PSU): (Supplied as standard with all DPI610E) A universal input mains adapter. Input voltage 100 to 240 VAC 50/60 Hz. Mains socket adapters are provided.
100cc hydraulic reservoir (P/N PV411-115): (Supplied as standard with all hydraulic DPI610E-HC) A 100cc removable hydraulic reservoir which can be disconnected from the DPI610E without draining the fluid.
100cc hydraulic reservoir (Ex) (P/N PV411-115-IS): (Supplied as standard with all hydraulic DPI610E-SHC) Hazardous area 100cc removable hydraulic reservoir which can be disconnected from the DPI610E without draining the fluid.
Pressure adapter sets
A set of test point adaptors to connect the tool-less quick fit DPI610E pressure port or the extension hoses to the device under test. P/N IO620-BSP: G1/8 male and G1/4 male, G1/4 female, G3/8 female and G1/2 female. P/N IO620-NPT: 1/8” male and 1/4”male, 1/4” female, 3/8” female, and 1/2” female. P/N IO620-MET: 14 mm female and 20 mm female.
Pressure adapter sets
A set of test point adaptors to connect the tool-less quick fit DPI610E pressure port or the extension hoses to the device under test. P/N IO620-BSP: G1/8 male and G1/4 male, G1/4 female, G3/8 female and G1/2 female. P/N IO620-NPT: 1/8” male and 1/4”male, 1/4” female, 3/8” female, and 1/2” female. P/N IO620-MET: 14 mm female and 20 mm femalePneumatic hoses: A pneumatic hose rated to 35 bar (508 psi). The hose connects directly to the DPI610E pressure port and replicates the quick fit connection for compatibility with the standard adaptors supplied and the adaptor kits. IS version is a hazardous area accessory.P/N IOHOSE-NP1 Pneumatic Hose Assembly 1m/3.28ft (Maximum 35 bar pressure)P/N IOHOSE-NP2 Pneumatic Hose Assembly 2m/6.56ft (Maximum 35 bar pressure) P/N IOHOSE-NP3 Pneumatic Hose Assembly 3m/9.84ft (Maximum 35 bar pressure) P/N IO620-HOSE-P1-IS Pneumatic Hose 1m/3.28ft (IS) (Maximum 400 bar pressure) P/N IO620-HOSE-P2-IS Pneumatic Hose 2m/6.56ft (IS) (Maximum 400 bar pressure) P/N IO620-HOSE-P3-IS Pneumatic Hose 3m/9.84ft (IS) (Maximum 400 bar pressure).
Hydraulic hoses: A high pressure hydraulic hose rated to 1,000 bar (15,000 psi) and terminated with quick fit connectors compatible with the test point adapters supplied with the DPI610E and the adapter sets. The hose is self sealing to avoid leakage when disconnected.P/N IO620-HOSE-H1: 1 m/3.28 ft hydraulic hose P/N IO620-HOSE-H1-IS: 1 m/3.28 ft hydraulic hose.
Shenzhen Yinfei sells Druck DPI610E series Hand-held pressure calibrator
Shenzhen Yinfei sells Druck DPI610E series Hand-held pressure calibrator
