In-depth analysis Thermocouple assembly AMETEK 1101
In the field of modern industrial automation and process control, thermocouples are a key temperature measurement device, and the accuracy and reliability of their performance are critical to ensure production quality and efficiency. AMETEK 1101 thermocouple assembly, as an important product in the market, has attracted wide attention in the industry for its excellent performance and wide range of applications. This article will delve into the technical specifications, performance parameters, and application scenarios of AMETEK 1101 thermocouple assemblies to provide engineers and decision makers with a comprehensive understanding of the product.
AMETEK 1101 thermocouple assemblies are available in Class 1 and Class 2 tolerance classes in accordance with IEC 584-2. For Type K and N thermocouples, Class 2 has a tolerance of ±2.5°C or 0.0075 times the actual temperature (°C), while Class 1 has a tolerance of ±1.5°C or 0.0040 times the actual temperature (°C). For Type R, Type S and Type B thermocouples, Class 2 has a tolerance of ±1.5°C or 0.0025 times the actual temperature (°C). These tolerances ensure measurement accuracy over a wide range of temperatures.
NiCr-Ni thermocouple: wire diameter 3.0mm, continuous working temperature up to 1000°C, short time up to 1200°C.
NiCrosil-Nisil thermocouple: 3.0mm wire diameter, continuous working temperature up to 1150°C, short time up to 1250°C.
Pt10% Rh-Pt thermocouple: wire diameter 0.3mm and 0.5mm, continuous working temperature up to 1300°C and 1450°C respectively, short time can reach 1600°C.
Pt13% Rh-Pt thermocouple: wire diameter 0.3mm and 0.5mm, continuous working temperature up to 1300°C and 1450°C respectively, short time can reach 1600°C.
Pt30% Rh-Pt 6%Rh thermocouple: wire diameter 0.5mm, continuous working temperature up to 1500°C, short time up to 1800°C.
These thermocouple types cover a wide range of applications from low to high temperatures, providing users with flexible options.
In real-world applications, AMETEK 1101 thermocouple assemblies are suitable for a wide range of high-temperature measurement applications, including large furnaces, ceramics industry, research and test plants, process industries (combustion, furnaces, and heat treatment), brick factories, porcelain factories, waste and hazardous waste incineration plants, chemical process engineering, glass annealing furnaces, ceramic ovens, energy and furnaces, annealing and heat treatment processes, and more. These sensors provide continuous, accurate temperature monitoring in these applications, helping operators maintain optimal production conditions and preventing potential equipment failures.
Metalworking: During the melting and processing of steel, aluminum, and other metals, precise temperature control is required to ensure product quality.
Glass manufacturing: In the glass manufacturing process, thermocouples are used to monitor and control the temperature of molten glass to guarantee the uniformity and quality of the product.
Chemical: In chemical production, thermocouples are used to monitor the temperature of the reactor to ensure the safety and efficiency of the chemical reaction.
Electricity: In the power industry, thermocouples are used to monitor the temperature of boilers and turbines to optimize energy production and reduce losses.
AMETEK 1101 thermocouple assemblies play an important role in industrial automation and process control with their accurate temperature measurement capabilities, wide range of applications, and reliable performance. With a deep understanding of its technical specifications and application scenarios, engineers and decision-makers can make better use of this critical piece of equipment to improve production efficiency and product quality. With the advancement of Industry 4.0, AMETEK 1101 thermocouple components will continue to play their irreplaceable role in intelligent manufacturing and process optimization.
The article is from the Temperature Calibrator（温度校验仪）
Overview of thermocouple assemblies
A thermocouple is a type of sensor that converts a temperature difference into a voltage difference and is widely used in a variety of industrial settings to measure the temperature of liquids, gases, and solids. AMETEK 1101 thermocouple assemblies are designed to withstand extreme temperature environments while providing highly accurate temperature measurements. The assemblies are available in a variety of materials and wire sizes to suit different application needs.Detailed technical specifications
Tolerance standardsAMETEK 1101 thermocouple assemblies are available in Class 1 and Class 2 tolerance classes in accordance with IEC 584-2. For Type K and N thermocouples, Class 2 has a tolerance of ±2.5°C or 0.0075 times the actual temperature (°C), while Class 1 has a tolerance of ±1.5°C or 0.0040 times the actual temperature (°C). For Type R, Type S and Type B thermocouples, Class 2 has a tolerance of ±1.5°C or 0.0025 times the actual temperature (°C). These tolerances ensure measurement accuracy over a wide range of temperatures.
Thermocouple materials and types
AMETEK 1101 thermocouple assemblies are available in a variety of materials and wire sizes to meet different application needs. Here are some of the key thermocouple types and their performance parameters:NiCr-Ni thermocouple: wire diameter 3.0mm, continuous working temperature up to 1000°C, short time up to 1200°C.
NiCrosil-Nisil thermocouple: 3.0mm wire diameter, continuous working temperature up to 1150°C, short time up to 1250°C.
Pt10% Rh-Pt thermocouple: wire diameter 0.3mm and 0.5mm, continuous working temperature up to 1300°C and 1450°C respectively, short time can reach 1600°C.
Pt13% Rh-Pt thermocouple: wire diameter 0.3mm and 0.5mm, continuous working temperature up to 1300°C and 1450°C respectively, short time can reach 1600°C.
Pt30% Rh-Pt 6%Rh thermocouple: wire diameter 0.5mm, continuous working temperature up to 1500°C, short time up to 1800°C.
These thermocouple types cover a wide range of applications from low to high temperatures, providing users with flexible options.
Technical Specifications & Applications
AMETEK 1101 thermocouple assemblies are typically encased in a protective tube made of heat-resistant steel or ceramic to protect the thermocouple wire inside from mechanical damage and chemical attack. This design not only improves the durability of the sensor, but also ensures stability and accuracy in high-temperature environments. Thermocouple assemblies are designed with fast response times in mind, which is critical for applications that require instant temperature data.In real-world applications, AMETEK 1101 thermocouple assemblies are suitable for a wide range of high-temperature measurement applications, including large furnaces, ceramics industry, research and test plants, process industries (combustion, furnaces, and heat treatment), brick factories, porcelain factories, waste and hazardous waste incineration plants, chemical process engineering, glass annealing furnaces, ceramic ovens, energy and furnaces, annealing and heat treatment processes, and more. These sensors provide continuous, accurate temperature monitoring in these applications, helping operators maintain optimal production conditions and preventing potential equipment failures.
Customer Information
The AMETEK 1101 thermocouple assembly has a customer information field in the data sheet for users to fill in their name and contact number when ordering, so that the manufacturer can provide more personalized service and support.Response time
The response time of a thermocouple is an important measure of its performance, especially in industrial environments with rapid temperature changes. AMETEK 1101 thermocouple assemblies provide response time guidelines for different protection tubes, including response times in water and air. For example, the response time of the OD21.3x2.65 protection tube is 200 seconds and 440 seconds for 0.5 T and 0.9 T at 0.4 m/sec flow rate in water, and 400 seconds and 1330 seconds for 0.5 T and 0.9 T at 3 m/sec flow rate in air, respectively. These data provide an important reference for users when selecting thermocouples.Application scenarios
AMETEK 1101 thermocouple assemblies are suitable for a variety of industrial applications, including but not limited to:Metalworking: During the melting and processing of steel, aluminum, and other metals, precise temperature control is required to ensure product quality.
Glass manufacturing: In the glass manufacturing process, thermocouples are used to monitor and control the temperature of molten glass to guarantee the uniformity and quality of the product.
Chemical: In chemical production, thermocouples are used to monitor the temperature of the reactor to ensure the safety and efficiency of the chemical reaction.
Electricity: In the power industry, thermocouples are used to monitor the temperature of boilers and turbines to optimize energy production and reduce losses.
AMETEK 1101 thermocouple assemblies play an important role in industrial automation and process control with their accurate temperature measurement capabilities, wide range of applications, and reliable performance. With a deep understanding of its technical specifications and application scenarios, engineers and decision-makers can make better use of this critical piece of equipment to improve production efficiency and product quality. With the advancement of Industry 4.0, AMETEK 1101 thermocouple components will continue to play their irreplaceable role in intelligent manufacturing and process optimization.
The article is from the Temperature Calibrator（温度校验仪）
